Turning Waste into Wealth: Shenyang Dapeng Heavy Equipment Empowers Iron Ore Tailings Transformation!
Client: A Major Mining Group (Anonymized per request)
Location: China
Core Objective: Efficiently process massive iron ore tailings into high-value-added, standardized sand and aggregate products, achieving both resource recycling and economic benefits by leveraging Shenyang Dapeng jaw crusher, Shenyang Dapeng cone crusher, and Shenyang Dapeng vibrating feeder technologies.
Key Challenges:
Material Properties: High hardness and abrasiveness of tailings demand extreme wear resistance from Shenyang Dapeng jaw crusher components, Shenyang Dapeng cone crusher liners, and vibrating feeder structures to ensure crushing efficiency.
Product Requirements: Simultaneous production of four high-precision aggregates (0-5mm, 5-10mm, 10-20mm, 20-31.5mm) with optimal particle shape, relying on the coordinated operation of Shenyang Dapeng jaw crusher, Shenyang Dapeng cone crusher, and Shenyang Dapeng vibrating feeder systems.
Capacity: Stable output of 300 tons/hour, requiring seamless integration between vibrating feeder material supply, jaw crusher primary crushing, and cone crusher secondary processing.
Process Control: Tight coordination across multi-stage crushing—from vibrating feeder feeding to jaw crusher coarse crushing and cone crusher fine crushing—and screening.
Shenyang Dapeng Heavy Equipment's Solution:
A customized crushing-screening system prioritizing efficiency, wear resistance, and intelligence, centered on jaw crusher, cone crusher, and vibrating feeder applications:
1️⃣ High-Efficiency Primary Crushing with Jaw Crusher and Vibrating Feeder
Equipment: 1×ZSW 1149 vibrating feeder + 1×PEV 750*1060 jaw crusher
Function: The vibrating feeder ensures uniform material flow to the deep-chamber jaw crusher, delivering robust primary crushing. The jaw crusher’s abrasion-resistant design, combined with the vibrating feeder’s precision feeding, maximizes initial 破碎 efficiency.
2️⃣ Medium-Fine Crushing & Particle Optimization with Cone Crusher
Equipment: 2×GP400 single-cylinder hydraulic cone crushers
Function: Utilizing laminated crushing principles in the cone crusher and hydraulic adjustment, these crushers guarantee stable output size. The cone crusher’s extended wear-part lifespan is critical for premium aggregate shaping after jaw crusher primary processing, supported by vibrating feeder-fed material consistency.
3️⃣ Precision Screening & Grading Complementing Jaw Crusher and Cone Crusher Output
Equipment: 2×3YK2570 triple-deck vibrating screens
Function: High-capacity screening ensures accurate classification of four specifications, controlling powder content to meet strict quality standards. The vibrating screens work in tandem with jaw crusher and cone crusher outputs to refine aggregate gradation.
Project Outcomes:
♻️ Waste-to-Resource Transformation: Converted tailings into market-ready aggregates via jaw crusher, cone crusher, and vibrating feeder systems, resolving environmental concerns while unlocking new profits.
🏆 Premium Quality: Aggregates from jaw crusher primary crushing and cone crusher fine processing exhibit low flakiness, ideal gradation, and minimal impurities, exceeding national standards, with vibrating feeder ensuring consistent material input.
⚡ Guaranteed Capacity: The system, integrating vibrating feeder, jaw crusher, and cone crusher, consistently exceeds 300 t/h with 24/7 reliability.
📉 Cost Efficiency: Energy-saving design of vibrating feeder, jaw crusher, and cone crusher, plus low maintenance, reduces operational expenses.
🤖 Smart Control: Centralized monitoring of vibrating feeder, jaw crusher, and cone crusher operations, with remote management, enhances operational ease.
Client Testimonial:
"Shenyang Dapeng Heavy Equipment delivered beyond expectations! Their tailor-made solution—featuring vibrating feeder, jaw crusher, and cone crusher systems—not only solved our tailings stockpile crisis but also generated substantial revenue. The equipment’s durability and performance, from vibrating feeder to cone crusher, enable sustainable high-demand aggregate production. A truly reliable partner!" — Project Manager
Conclusion:
This case exemplifies Shenyang Dapeng Heavy Equipment’s expertise in integrating vibrating feeder, jaw crusher, and cone crusher technologies for solid waste recycling and high-standard aggregate solutions. By deploying ZSW 1149 vibrating feeders, PEV 750*1060 jaw crushers, GP400 cone crushers, and 3YK2570 screens, the company empowers mining clients to achieve green, efficient, and profitable resource revitalization through vibrating feeder-jaw crusher-cone crusher workflows.
Choose Shenyang Dapeng Heavy Equipment – Where Resources Reborn Create Lasting Value, Driven by Vibrating Feeder, Jaw Crusher, and Cone Crusher Innovation!
